4.1.43 EQU I/O Plan

First EQU Input

I#

Signal

State

Related Signal

Description

1

iEmergencyAlarm

1: on

0: off

•	plc.vto0.bit.emgsp
•	emgZBackOff（sts, plc）
•	plc.errorMessage = msgEMG

When emergency stop occurred, system stop operation and Z axis moves up 10 mm and sends alarm message.

2

iOTR

1: on

0: off

•	paDisableOTRerror
•	plc.vto0.bit.emgsp
•	plc.errorMessage msgOTR;

When power of servo system did not apply, PLC sends alarm message.

3

iAirAlarm

1: on

0: off

•	paAirAlarm
•	plc.vto0.bit.emgsp
•	plc.errorMessage = msgAir;

When air pressure was abnormal, system sends alarm message.

4

iLubeAlarm

1: on

0: off

•	paLubeAlarm
•	plc.errorMessage = msgLube

Lube at low level, system sends alarm message.

5

iG37Probe

1: on

0: off

•	plc.vto0.bit.probe

Auto tool length measurement probe input.

6

iLube_pressure

1: on

0: off

•	plc.errorMessage = msgLubepressure1
•	plc.errorMessage = msgLubepressure2

The pipe of lube was broken or jams sensor input.

7

iCoolantAlarm

1: on

0: off

•	paCoolantAlarm
•	plc.vto0.bit.emgsp
•	plc.errorMessage = msgCoolant;

Coolant overload, system stop operation and sends alarm message.

8

iMagazine_D_O

1: on

0: off

ATC

M31

M32

Magazine door in the open position.

9

iMagazine_D_C

1: on

0: off

ATC

M31

M32

Magazine door in the close position.

10

iProbe_D_O

1: on

0: off

M37

M13

M14

Tool probe cover in the open position.

11

iProbe_D_C

1: on

0: off

M37

M13

M14

Tool probe cover in the close position.

12

iSpare1 (Reserved input point)

No function

13

iSpare2 (Reserved input point)

No function

14

iSpare3 (Reserved input point)

No function

15

iSpare4 (Reserved input point)

No function

16

iSpare5 (Reserved input point)

No function

Second EQU Input

I#

Signal

State

Related Signal

Description

1

iT1

1: on

0: off

Tool holder No 1 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

2

iT2

1: on

0: off

Tool holder No 2 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

3

iT3

1: on

0: off

Tool holder No 3 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

4

iT4

1: on

0: off

Tool holder No 4 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

5

iT5

1: on

0: off

Tool holder No 5 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

6

iT6

1: on

0: off

Tool holder No 6 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

7

iT7

1: on

0: off

Tool holder No 7 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

8

iT8

1: on

0: off

Tool holder No 8 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

9

iT9

1: on

0: off

Tool holder No 9 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

10

iT10

1: on

0: off

Tool holder No 10 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

11

iT11

1: on

0: off

Tool holder No 11 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

12

iT12

1: on

0: off

Tool holder No 12 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

13

iT13

1: on

0: off

Tool holder No 13 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

14

iT14

1: on

0: off

Tool holder No 14 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

15

iT15

1: on

0: off

Tool holder No 15 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

16

iT16

1: on

0: off

Tool holder No 16 tool sensor

M6

Tool Change Procedure:

1.	Check tool holder empty state that indicates by spindle tool No, if tool holder has tool in the holder then system sends alarm and stop tool change.
2.	Check tool holder empty state that indicates by aim tool No, if tool holder has not tool in the holder then system sends alarm and stop tool change.

Third EQU Input
I#	Signal	State	Related Signal	Description
1	iSROSW1	1: on 0: off	SpindleOverride plc.spindleDaValue	Spindle override Rotary Switch input1
2	iSROSW2	1: on 0: off	SpindleOverride plc.spindleDaValue	Spindle override Rotary Switch input2
3	iSROSW3	1: on 0: off	SpindleOverride plc.spindleDaValue	Spindle override Rotary Switch input3
4	iTemperature0	1: on 0: off	Spindle temperature length variety compensation	Temperature sencer input1
5	iTemperature1	1: on 0: off	Spindle temperature length variety compensation	Temperature sencer input2
6	iTemperature2	1: on 0: off	Spindle temperature length variety compensation	Temperature sencer input3
7	iTemperature3	1: on 0: off	Spindle temperature length variety compensation	Temperature sencer input4
8	XL+	1: on 0: off	XLMT+	Normally closed B contact, axial hardware limit protection operation when disconnected
9	XL-	1: on 0: off	XLMT-	Normally closed B contact, axial hardware limit protection operation when disconnected
10	YL+	1: on 0: off	YLMT+	Normally closed B contact, axial hardware limit protection operation when disconnected
11	YL-	1: on 0: off	YLMT-	Normally closed B contact, axial hardware limit protection operation when disconnected
12	ZL+	1: on 0: off	ZLMT+	Normally closed B contact, axial hardware limit protection operation when disconnected
13	ZL-	1: on 0: off	ZLMT-	Normally closed B contact, axial hardware limit protection operation when disconnected
14	CL+	1: on 0: off	CLMT+	Normally closed B contact, axial hardware limit protection operation when disconnected
15	CL-	1: on 0: off	CLMT-	Normally closed B contact, axial hardware limit protection operation when disconnected

First EQU Output

O#

Signal

State

Related Signal

Description

1

oRunLight

(Flashing yellow light processing)

1: ON

0: OFF

•	sts.state0.bRun
•	sts.state0.bHold
•	sts.state0.bStepHold

•	sts.state0.bRun && !sts.state0.bHold && !sts.state0.bStepHold
•	oRunLight = 1

2

oFeedHoldLight

(Flashing green light in hold)

1: ON

0: OFF

•	sts.state0.bRun
•	sts.state0.bHold
•	sts.state0.bStepHold

•	!sts.state0.bRun && sts.state0.bHold
•	oFeedHoldLight = 1

3

oAlarmLight

(Warning red light)

1: ON

0: OFF

•	sts.state0.bRun
•	sts.state0.bHold
•	sts.state0.bStepHold
•	plc.vto0.bit.emgsp

•	plc.vto0.bit.emgsp = 1;
•	sts.state0.bRun = 0 && sts.state0.bHold = 1
•	oAlarmLight = 1

4

oZBreakRelease

(Z-axis brake)

1: ON

0: OFF

•	iZALM
•	sts.mode1.mZSVON

•	sts.mode1.mZSVON=1
•	iZAM = 0
•	plc.vto0.bit.emgsp = 0;
•	oZBreakRelease = 1

5

oNcReady

(Controller ready)

1: ON

0: OFF

•	Plc running
•	ONcReady = 1

6

oLubeOn

(Lubricant)

1: ON

0: OFF

LubOnTime

lubOffTime

•	lubOnTime
•	oLubeOn = 1
•	lubOffTime
•	oLubeOn = 0

7

oCoolantOn

(Coolant)

1: ON

0: OFF

•	piCoolant
•	poCoolant
•	M8, M9

•	piCoolant = 1 or M8
•	oCoolantOn = 1 or M9
•	oCoolantOn = 0

8

oLIGHTOn

(Working lamp)

1: ON

0: OFF

•	piWorkingLight
•	poWorkingLight

•	piWorkingLight = 1
•	oLIGHTOn = 1
•	piWorkingLight = 0
•	oLIGHTOn = 0

9

oAIROn

(Air blowing)

1: ON

0: OFF

•	piAirBlow
•	poAirBlow
•	M7, M9

•	piAirBlow = 1 or M7
•	oAIROn = 1 or M9
•	oAIROn = 0

10

oAUTOPOWER_ON

(Automatic power off)

1: ON

0: OFF

•	piAutoHome
•	poAutoHome
•	Autopower_time
•	M30

•	piAutoHome = 1
•	read M30 delay Autopower_time
•	oAUTOPOWER_ON = 1

11

ospindleAir_VAR

(Spindle air injection)

1: ON

0: OFF

•	piManualToolRelease
•	poManualToolRelease
•	oToolRelease

•	In manual mode:
•	piManualToolRelease = 1
•	poManualToolRelease = 1
•	oToolRelease = 1
•	ospindleAir_VAR =1

12

oG37Blow

(Measure air injection)

1: ON

0: OFF

M35

M36

M37

M35 or M37

oG37Blow = 1

M36

oG37Blow = 0

13

oToolRelease

(Tool unlock)

1: ON

0: OFF

•	piManualToolRelease
•	poManualToolRelease
•	ospindleAir_VAR
•	M6

•	ATC process
•	In manual mode:
•	piManualToolRelease = 1
•	poManualToolRelease = 1
•	oToolRelease = 1
•	ospindleAir_VAR =1

14

oMagazineDoor

(Tool magazine door)

1: ON

0: OFF

•	M6
•	iMagazine_D_O
•	iMagazine_D_C

M6

•	oMagazineDoor = 1

M31

•	oMagazineDoor = 1;
•	if(iMagazine_D_O && !iMagazine_D_C)
•	finish M31

M32

•	oMagazineDoor = 0;
•	if(!iMagazine_D_O && iMagazine_D_C)
•	finish M32

15

oProbeDoor

(Tool probe door)

1: ON

0: OFF

M37

M13

M14

iProbe_D_O

iProbe_D_C

•	Tool length probe process

M37

•	oProbeDoor = 1

M13

•	oProbeDoor = 1;
•	if(iProbe_D_O && !iProbe_D_C)
•	finisn M13

M14

•	oProbeDoor = 0;
•	if(!iProbe_D_O && iProbe_D_C)
•	finish M14

16

oM29_mode

(Rigid tapping mode)

1: ON

0: OFF

M27

M28

M27

oM29_mode = 1

M28

oM29_mode = 0

Second EQU Output
O#	Signal	State	Related Signal	Description
1	oA0	1: ON 0: OFF	M12	Spindle Tool NO Display
2	oA1	1: ON 0: OFF	M12	Prepare tool NO Display
3	oA2	1: ON 0: OFF	M12	Data trans process Clock
4	oA3	1: ON 0: OFF	M12	Data trans process Start
5	oS0	1: ON 0: OFF	NA	Spindle load rate Display
6	oS1	1: ON 0: OFF	NA	No function
7	oS2	1: ON 0: OFF	NA	Data trans process clock
8	oS3	1: ON 0: OFF	NA	Data trans process start
9	oC_unlock	1: ON 0: OFF	M40 M41	M40 oC_unlock = 1 M41 oC_unlock = 0 in manual mode oC_unlock = 1 else oC_unlock = 0